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6-S Workplace Organization (also 5-S)


Type: Class lectures, practical exercises
Number of sessions: 6 sessions
Length of sessions: 4 hours
Total hours: 24 hours

Target audience:

The course is designed for employees from all organizations, profit or non-profit, public or private, service or manufacturing. The skills learned apply to business owners, company executives, local, state and federal officials, health care professionals, financial professionals, middle managers, administrative personnel, and employees of manufacturing and service organizations. The Lean People for a Lean Enterprise class is a recommended but not required prerequisite.

Summary of content:

• Understanding workplace organization and its importance to daily workflow.
• Process inputs and outputs, internal and external customers and-suppliers
• Video: 5-S at Boeing and other models for 5-S & 6-S.
• Target Area review. Defining the area: Intended purpose vs current usage.
• Dance Charts, Spaghetti Diagrams of various flows: people, information, materials.
• 6-S workplace Audit; 6-S Safety Audit and participants will be trained on how to conduct future audits. This is the KEY to sustainability!
• Data collection methods – Establishing 6-S Communications Center.
• Red Tagging & Yellow tagging and implementation including: painting lines, establishing staging areas, inbound/outbound, shadow boards, cleaning stations, and other basic visual controls
• Establishing short-term and long-term disposition areas.
• Analyzing and displaying the data – Spider-grams, etc.
• Working with management; project mission clarification, progress reports


Objectives and benefits:

The objectives are for participants to develop abilities to improve their immediate workplace organization and establish “systems” for cleanliness and workflow, which leads to a reduction of internal costs. Benefits include a reduction of internal costs and increase in competitive advantages, market share, and profits and achievement of long-term business goals and self-auditing. Benefits also include an increase in both employee and customer satisfaction.